Amatrol 87-MS2 Gauging Station
Station 2 of the Amatrol 870 Mechatronics Learning System. This station teaches automated go/no-go gauging, part transfer and reject logic, and PLC-based sequencing for inspection workflows.
System Capabilities
The 87-MS2 Gauging Station is a quality-inspection workstation that teaches automated go/no-go gauging, part transfer, and reject handling in a PLC-controlled line.
It integrates an operator station, traverse shuttle, ultrasonic and proximity gauging modules, part transfer and reject modules, and finished parts storage.
Operating Modes
Go/No-Go Gauging
Automated gauging using ultrasonic and proximity measurement modules.
Part Transfer and Reject
Transfers accepted parts and routes rejects to the reject module.
Traverse Shuttle
Non-servo linear axis positions parts under measurement tools.
PLC Station Sequencing
Manual/auto/reset sequencing through PLC ladder logic.
Technical Specifications
| System Role | Station 2 of the 870 Mechatronics Learning System |
|---|---|
| Power | 120 VAC, 60 Hz, single-phase |
| Utilities | Compressed air required |
| Control Interface | Electrical distribution and digital I/O modules |
| Measurement Modules | Ultrasonic and proximity gauging modules |
| Actuation | Electro-pneumatic valve manifold with pneumatic distribution |
| Included Modules | Traverse shuttle, transfer module, reject module, storage module |
Comparison: Automated Gauging vs. Manual Inspection
Comparing automated go/no-go gauging with a manual inspection process.
| Feature | Automated Gauging Station | Manual Inspection |
|---|---|---|
| Consistency | PLC-controlled measurement sequences | Operator-dependent |
| Measurement Method | Ultrasonic and proximity sensors | Manual tools and judgment |
| Throughput | Automated transfer and reject flow | Slower, manual sorting |
| Training Focus | PLC sequencing and automation | Manual inspection methods |
| Integration | Designed for 870 line integration | Standalone inspection |