Packaging Die Attach

Tresky T-4909-AE Die Bonder

A manual, high-precision micro-assembly system featuring True Vertical Technologyâ„¢ for parallel bonding. It supports a wide range of applications including MEMS, flip-chip, and adhesive die attach for R&D and pilot production.

Tresky T-4909-AE
Accuracy ± 10 µm
Bond Force 20 g – 1000 g
Z-Axis Travel 95 mm
Work Area 180 x 180 mm

System Capabilities

The T-4909-AE utilizes "True Vertical Technology," ensuring absolute parallelism between the chip and substrate at any bond height. This is critical for high-quality bonding in deep cavities or on multi-level packages.

It features a programmable force controller (20g to 1kg) and an air-cushioned stage, making it suitable for handling sensitive devices like MEMS, MOEMS, and VCSELs, as well as robust flip-chip assemblies.

Operating Modes

Manual Pick & Place

Precise X-Y-Z positioning using the air-cushioned stage with fine adjustment for general die sorting and assembly.

Epoxy Bonding

Die attach using time/pressure dispensing or stamping methods for adhesive application.

Eutectic Bonding

Thermocompression capability for Au-based and other eutectic processes (requires heating option).

Flip-Chip Assembly

Supports flip-chip placement with optional optical alignment for high-accuracy interconnects.

Technical Specifications

Placement Accuracy ± 10 µm (Operator Dependent)
Bond Force Range 20 g – 1000 g (Programmable)
X-Y Stage Travel 180 mm x 180 mm
Z-Axis Stroke 95 mm (Manual)
Spindle Rotation 360° Unlimited
Control Interface Integrated Raspberry PC Touchscreen
Dimensions 755 mm x 730 mm x 500 mm

Comparison: Manual vs. Automated Bonding

Comparing the manual Tresky T-4909 against high-volume automated die bonders.

Feature Tresky T-4909 (Manual) Automated Bonder
Flexibility High (Rapid Changeover) Low (Complex Setup)
Volume Suitability R&D / Prototyping High Volume Production
Process Control Operator Guided Machine Vision
Z-Height Range Large (95 mm) Limited
Cost Budget Sensitive High Capital Expense

Common Applications

MEMS & Sensors Assembly of sensitive micro-electro-mechanical systems.
Optoelectronics Precision placement of VCSELs, photodiodes, and LEDs.
Hybrid Assembly Multi-chip modules combining varying technologies on one substrate.
RFID Assembly Bonding chips for radio-frequency identification tags.